In the factory production workshop, the pipeline runs smoothly, through the pre-set control procedures, the characteristics of the products automatically produced quickly, but almost do not see the shadow of children. Whether it is clothing or home textiles, just use the phone orders, the network will automatically order and personalized requirements sent to the factory, by its procurement of raw materials, design and production, and then delivered directly to the network through the distribution of consumers. These scenes are no longer in the "future", but "now".

Since the convening of the 18th National Congress of the Communist Party of China, China's textile industry has been in the stage of large-scale transformation and upgrading, and the stage of industrial transfer has also ushered in the spring of textile intelligence. It can be said that intelligence is not only the future development trend of textile machinery equipment, but also in recent years, the most important feature of the development of textile machinery industry.

Machine substitutions in various forms

In recent years, in addition to the market demand is not busy to the status quo, rising labor costs and textile enterprises to add a problem. Forced by the pressure of the situation, through the "machine substitutions" to help textile enterprises to solve the problem of raw materials, labor costs, and to produce more efficient production of more powerful, better quality products has become the trend of the times.

In the work of the largest strength, the most people use the spinning part of the "machine substitutions" to save labor, improve efficiency to the enterprise to bring huge benefits. The smoothing of the spinning, the production of automatic cleaning, doffing, packing, transportation and other work, the workers from the heavy labor in the liberation, but also greatly improved the Productivity. At present, the proportion of the application of China's carding combo has been relatively high, the thickness of the joint, with a group of yarn deduction yarn has become the main varieties of market sales, fine network applications are gradually expanding. Qingdao Global HTBW Cylinder intelligent packaging logistics system, intelligent handling robot, Jiangsu Kay Palace intelligent cotton lap handling system and other products, but also to achieve the spinning process between the various aspects of unmatched convergence. For the more work of the doffing, management and other auxiliary links, automatic doffing equipment and automatic management machine has become a textile machine business development hot spots. Tongling Songbao Intelligent Equipment Co., Ltd. The first ring spinning intelligent yarn laying machine (falling yarn car), in reducing the labor intensity, reduce labor costs, increase production, improve the yarn retention rate, etc. have excellent performance , By many textile enterprises welcome. Jiangyin Kaiye Textile Machinery Manufacturing Co., Ltd. developed a series of management machine, with the spinning frame and automatic winder matching, can reduce the fine tube management 70%, so that automatic yarn deduction yarn, yarn tube to achieve automatic docking.

According to the characteristics of chemical fiber production and production changes, chemical fiber machinery products, large capacity, continuous, automated and mechanical product design modular modularization has become a trend. Chemical fiber equipment to further the application of computer technology, digital technology to enhance the level of intelligence, through the realization of the process of fully automated, to achieve efficiency, improve quality and save labor. To the polyester staple fiber equipment, for example, by the Hengtian Heavy Industries Co., Ltd. launched the "Nissan 200 tons of polyester staple fiber digital complete sets of equipment," the whole line using PLC control technology, network communications integration technology to form the overall production process online monitoring and management system, So that process adjustment, fault display alarm, online monitoring, information collection and processing more perfect, to improve the joint automation of digital control level.

Knitting machinery intelligent level steadily improved, new products frequently debut. Cixian automatic intelligent knitting vamp machine can be three-dimensional weaving 3D uppers, to achieve a full-time knitted garments one-time weaving. Wuyang Textile Machinery Co., Ltd. developed intelligent warp production line to subvert the production of clothing from weaving, cutting to sewing the traditional model, the production of 3D printing, one molding, a variety into a reality. The yarn into the machine, you can once woven on the clothing, but also according to customer needs at any time to adjust the style and details, completely subvert the traditional production process. In addition, by the Cixi integration of Switzerland, Italy, China tripartite technical resources R & D success of the Tanger automatic control of the suture system, to achieve a knitting sweater after the track of the automatic suture, to enhance the sewing efficiency, reducing the operator Eye strength.

At present, the domestic single printing and dyeing equipment, the degree of intelligence continues to increase. Intelligent printing and dyeing equipment can be achieved through automatic feeding, water, electricity, steam consumption, precise control, reduce unnecessary waste. On the other hand, the process of digital printing and dyeing equipment on-line detection and control technology has made great progress, concentrated alkali and hydrogen peroxide concentration on-line detection and automatic distribution system, dyes and additives automatic distribution system, stereotypes online monitoring system in the continuous development of Application, improved production efficiency and process accuracy.

Intelligent control quality improvement

Based on intelligent equipment, the establishment of information management system and intelligent logistics system, the production process of a variety of information collection and processing, in different production processes to achieve the entire process between the intelligent, in order to further improve the manufacturing level of intelligence.

At present, continuous spinning equipment can achieve the source of product quality traceability, to help enterprises improve product quality. At the same time, through the production process of information integration, but also for the integration of information technology and automation provides the basis. Although the cotton production information management is still in its infancy, but the improvement of production efficiency is very obvious. Jingwei e system is based on the whole process of mechanical and electrical automation equipment based on the digital intelligent control system. The system to cotton textile equipment, data collection as the center, integrated product quality data, environmental data, energy consumption data, personnel data to build enterprise production data platform. The latitude and longitude e system can produce all aspects (process) production capacity, can accurately predict the input and output of the process, to achieve the process of halving the material, and even make some enterprises close to zero inventory, thus saving the capital occupied, but also The production quality control play a positive role. In addition, e system prediction of the doffing time can effectively arrange the descending order, reducing the machine due to waiting for the falling yarn caused by the trouble-free downtime, the efficiency of falling yarn 30% to 40%.

In the case of continuous improvement in the degree of automation of production equipment, transportation and other aspects of packaging automation to become a further breakthrough in the production of intelligent fiber. Beijing Institute of Mechanical Industry Automation introduced the chemical fiber production intelligent logistics system to achieve the loss of silk, loading and transport of automation, to meet the multi-species production at the same time by a single lot of grade loading requirements, and automatically complete the cake product information tracking and Label printing. Cake from the machine after the machine off the assembly line, from the falling tube, transportation, storage, inspection classification, packaging to palletizing and all links are fully automated. Wuxi Hongyuan Electromechanical Technology Co., Ltd. developed chemical fiber filament cake automatic dropping conveyor system is designed for chemical fiber filament production line matching silk cake post-processing equipment, can complete the automatic decking of the cake, transport function to enhance Chemical fiber filament production after the process of automation level, improve product quality and reduce labor costs.

Printing and dyeing production, Shandong Kang Pingna Group developed cheese digital automatic dyeing system from manual mechanization to a single automation and then to the automation system changes, so that China became the world's first breakthrough in the whole process of automated dyeing technology and engineering applications to achieve the country The Automated cheese yarn dyeing production system introduced in the robot system, from the material, dyeing to the whole process of material transfer automation operations. This equipment can be cotton yarn, wool yarn, cotton and linen yarn and other cheese yarn dyeing, but also can be extended to the fabric dyeing, printing and other fields, can achieve 32 tons of yarn water saving, saving 19.4% steam, saving 12.5% Emissions of 26.7%.

The intelligent warp production line management system developed by Wuyang Textile Machinery can realize real-time monitoring of each production link of the factory, carry on the whole data collection, transmission and control, and can also control the order production and delivery progress through the network in real time. The workload of a working worker and even the wages can be quickly counted and displayed. Intelligent warp production line management system can help enterprises to achieve a comprehensive information management, and to provide remote services to customers.

Quick response personality customization

Traditional manufacturing and cloud platform, large data, the Internet and other technology, for the development of textile machinery industry provides a broad space. With the gradual diversification of textile manufacturing, according to the individual needs of consumers diversification, small batch of rapid production has become possible.

In recent years, digital printing equipment gradually break through the cost, speed and other deficiencies, with its diversification, small batch, personalized customization, short delivery and other advantages, to the textile printing and dyeing industry has brought an unprecedented personalized experience.

Based on the innovative research and development of digital printing equipment, Hangzhou Honghua Digital Technology Co., Ltd. launched the "rice India" service platform, vigorously develop online design business, and strive to meet the user from design to production of various professional needs.

Honghua digital through the design of clouds, printing and dyeing clouds, cloud production cloud to create industry closed-loop. For the existing design and development model slow response, the market match degree of instability, artificial intelligence design to a key to generate a smart design, and artificial intelligence design a work only 19 seconds. The use of large data, machine learning technology to build the pattern of intelligent design cloud, to provide designers with efficient and convenient auxiliary tools to improve the design efficiency and shorten the design cycle. At the same time, but also keep up with the fashion trend, a large number of fashion pictures into the neural network can automatically generate the trend of today's fashion trends to determine. And based on the neural network to determine the trend of fashion, and then generate a large number of seasonal seasonal flower design. Printing and dyeing cloud using large data driven technology ideas to solve the digital printing color consistency management issues. Production of the cloud through the unified management and distributed scheduling, to achieve textile printing and dyeing of the "flexible production" to achieve the printing fabric, ink margins, before and after processing technology and other large data remote monitoring, bar code based on "production" Scheduling scheduling, production schedule tracking. The flexible production chain makes it possible to produce a finished product at mass production. Meters India platform is now registered users has reached 1.2 million people, the platform has more than 100,000 flower library, 10,000 international top style, the cumulative order of 30,000.

Whether it is the concept of industrial 4.0 or the Chinese manufacturing 2025 plan introduced, all show that a new round of technological revolution and industrial transformation has come, it and China to accelerate the transformation of economic development mode to form a historic intersection, will drive the development of China's manufacturing industry. The textile industry as a traditional manufacturing industry, continuous, automated equipment applications are increasingly widespread, the production process online monitoring technology to achieve a breakthrough, but to achieve the whole process of continuous operation, digital control, real-time monitoring and adaptive control, complete manual replacement, still need to vigorously Strengthen the key equipment and management system R & D breakthrough, still need from the intelligent production line to the digital factory steadily, step by step to promote.