As the demographic dividend gradually disappears, the recruitment of hard-working workers has become a dilemma that plagued the traditional Chinese manufacturing industries, especially the textile enterprises.

How to take the initiative to adapt to the development trend of artificial intelligence and new technology, actively implement the transition from traditional manufacturing to intelligent manufacturing, start the "machine replacement" project, promote the "intelligent transformation" of the industry, break through the "development limit" of the industry and promote the development and innovation of enterprises Today's textile enterprises are concerned about the topic.

Intelligent manufacturing trend

With the continuous increase of labor cost, the flow speed of skilled workers continues to accelerate, and the requirements of textile enterprises on the automation and intelligence of equipment are becoming more and more urgent. In this context, intelligent manufacturing is becoming the breakthrough and focus of the industry's new round of transformation and upgrading.

From 2016 China International Textile Machinery Exhibition and ITMA Asia Exhibition (ITMA ASIA + CITME 2016) can be seen that participating equipment in the automation, intelligent have made great progress. For example, much attention has been paid to the automatic threading equipment, in addition to extensive use of non-contact optical inspection technology to achieve a non-skein automatic pick-up, but also to adapt to the management of the dyed yarn and to pass through the intercourse and other complex technologies; at the same time , But also improved the man-machine interface and management software, which provided a good equipment foundation for the modern production and management of the weaving workshop.

Intelligent is changing traditional production

In fact, smart technology is transforming the traditional textile industry, and some companies have begun to try intelligent parts of the manufacturing process. For example, Esquel Textile Co., Ltd. modernization of cotton production workshop, relying on the most advanced intelligent transmission system, from raw materials to semi-finished products and then to the finished yarn automated production process, not only reduce the productivity of 2/3 of the production workshop, and Production efficiency has also increased three-fold, the stability of product quality has also increased significantly.

In the case of continuous improvement in the automation of production facilities, the automation of conveying and packaging sectors has become a breakthrough point for further intelligent chemical fiber production. The existing logistics module for the packaging of polyester filament yarn mainly involves carrying out related work manually, with large input and low output, which do not match the high efficiency of existing production facilities.

Traditional manual packaging labor is very large, all the packaging process and inspection process all done by manual operation, the weight of about 6 kg per spindle into the packaging cartons of this process, for example, repeat the action needs 2200 times per shift , 6600 times a day, workers need to invest a lot of energy, but also spend a lot of energy.

According to the statistical data of the artificial packing line in the past, after the product is off the assembly line, the man-made drop rate caused by various reasons is about 1.46%, resulting in a lot of unnecessary losses. At the same time, process steps, management complexity is high, difficult to trace products, warehousing area occupied.

Today's chemical fiber production intelligent logistics system consists of robots, chain conveyors, turntables and other equipment to achieve the full automation of the cake from the doffing to the delivery, storage, inspection, packaging process, but also the intelligent identification of products per ingot Wire in the packaging process of inspection and transmission all through the identification of three-digit code to carry out accurate and efficient.

Intelligent production makes the factory a substantial reduction in labor, production efficiency increased exponentially. The future of chemical fiber machinery will continue to move towards intelligent development, and gradually form a complete chemical fiber intelligent production system, to achieve the process of connection, improve product quality and production efficiency.

Intelligent manufacturing forward and thinking

To some extent, intelligent equipment to solve the problem of lack of employment, improve the competitiveness of China's textile industry. However, in the process of developing intelligence, there are indeed some problems that deserve our consideration and discussion.

On the one hand, many entrepreneurs believe that the current textile industry is not a simple machine substitution intelligent manufacturing, the real sense of intelligent manufacturing is based on big data to accurately calculate and determine the decision to replace the human brain, such as machine substitution such investment for the textile Whether the industry is worthwhile is questionable. A series of costs such as machine investment, maintenance and upgrading are not low. Whether textile enterprises can absorb such an expensive investment is also an issue that can not be ignored.

On the other hand, as a labor-intensive industry, on the one hand, intellectualization can boost local investment and promote industrial upgrading, on the other hand, it means that a large number of workers may lose their jobs. How to solve the contradiction between the two is worth further exploration.

Admittedly, intelligence has become a trend and an irreversible trend. Hope that the traditional chemical fiber industry can see some inspiration, and actively respond to the national smart manufacturing 2025 planning, with professional intelligent manufacturing operating company, in the intelligent development of planning a suitable business path.

Changzhou Fubon Chemical Fiber Machinery Factory mainly produces Polypropylene spinning machine, Polypropylene FDY Spinning Machine, Polypropylene FDY Production Line, Polypropylene FDY Equipment, Polypropylene FDY Machine, Polyester POY Spinning Machine, Polyester POY Production Line, Polyester POY Equipment, Polyester POY Machinery, FDY Spinning Machine, Polyester FDY Spinning Machine, Polypropylene spinning machine, Polyester FDY Production Line, Polyester FDY Machinery, Nylon FDY Spinning Machine, Nylon FDY Production Line, Nylon FDY Equipment, Spandex Spinning Machine, Spandex Production Line, Spandex Equipment, Spandex Machinery, Spinning Parts, Dacron Small Testing Machine, PP Small Testing Machine, Nylon Small Testing Machine, Polypropylene spinning machine.